What Is A Gaylord Box?

Bulk bin, bulk box, Gaylord container; it goes by many names. Take some time to learn a little about the history behind the Garylord container.

What Is a Gaylord Box?

If you need a container for moving or storing large quantities of cargo, you should consider a Gaylord box. The most common type of Gaylord shipping boxes are pallet containers. These feature walls with anywhere from two to as many as six layers of corrugated fiberboard. The thickness of the walls determines the weight rating of each and how many corrugated pallet boxes are safe to stack during shipping or storage.


Where Does the Term “Gaylord Box” Originate?

This specific style of box derives its name from the Gaylord Container Corporation, which was based in St. Louis, Missouri, during the first half of the 20th century. This company filed patents for several unique designs. Even though its packaging innovations left a lasting impression, Gaylord boxes are the only containers that still carry the name of this defunct brand.


Businesses and farmers came to rely on Gaylord shipping boxes for transporting products and fresh produce. This style, which fits on a pallet and usually includes a lid, is still used for these purposes today. The cartons are also referred to by generic terms, including bulk boxes or bins, as well as pallet, skid or tote boxes.


What Are the Specifications of Gaylord Boxes?

If you want to order these containers, start by considering the best material for the type of cargo you need to ship or store. There are several common varieties available:


Corrugated cardboard or fiberboard

Corrugated recyclable plastic

Virgin plastic

Corrugated cardboard or fiberboard is affordable, intended for one-time use and recyclable. Items made from corrugated recycled plastic are durable and reusable, which may make this material the best choice for other types of cargo. Only Gaylord-style containers made out of virgin plastic have Food and Drug Administration (FDA) approval for direct food contact.


Next, you should calculate how much cargo you want to be able to fit into each container. You can order a Gaylord box with a wide range of internal dimensions, and they come in both a rectangular or octagonal shape and with a complete or partial bottom. These factors will determine the number you’ll need. You may also want to find out how many boxes with the dimensions or specifications you’ve chosen will fit on a pallet.


The weight capacity of corrugated pallet boxes can range from 1,000 to 5,000 pounds depending on the thickness of the walls. It is difficult to safely transport or stack boxes that do not have sufficiently thick walls. All of these factors – from the type of material, size and shape, thickness of walls and the number – can significantly impact the cost of a shipping strategy.


Why Should You Use These Boxes?

Gaylord shipping boxes can be ideal for commercial or personal use. Produce and packaged foods are often stored inside of these cartons. As long as there is no chance of direct food contact, corrugated fiberboard boxes are suitable for this cargo. Depending on the composition and design of the container, you can fill one with granular substances, powders and even liquid contents. They are also often used for bulk displays in grocery or department stores.


The containers are perfect for containing large amounts of manufacturing materials such as plastic pellets for molding. These boxes can also be an ideal solution for transporting or storing large quantities of electrical or mechanical components. Some types are manufactured to rigorous specifications to allow for the transportation of hazardous waste materials or recycled electronics.


The same type of carton can protect disassembled furniture and other personal possessions during a move or while in storage. Keep in mind that pallet boxes made out of cardboard or fiberboard are only guaranteed to offer the level of protection and the weight rating described by a manufacturer during their first use. Whether you are shipping or storing components or products or relocating to a new home or office, these containers can be an ideal solution for your valuable cargo.


How Do You Choose the Right One?

It is important to select the right style and size for your requirements. Factor in the type and weight of the cargo you need to ship or store. Most Gaylord shipping boxes meet general standards that make it possible to maneuver these containers with manual or mechanical stocking equipment. You should still ensure that each box is not over packed or so heavy that it exceeds the safe weight rating.


Experienced and knowledgeable packing experts can help you make sure that the specifications of the boxes you choose will stand up to the demands of your cargo. These experts can also offer guidance on the best shipping solutions or strategies. Welch Packaging is a full-service corrugated converter capable of manufacturing a variety of containers made out of corrugated cardboard, fiberboard or plastic. We make it easy to obtain any type of container, including a Gaylord box, designed to meet your needs.


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8111 Middlebelt Rd. Romulus, MI 48174


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